Industrial Mathematics 6514

Creation of an Electric Motor Sizing Tool
for Remote-Controlled Aircraft

 

Objectives:

        Primary focus:     Creation of an electric motor sizing tool for remote-controlled aircraft (based on AIAA-DBF requirements)

                                    Development of equations that govern electric batteries, motors, and propellers

                                    Building of these equations using approximate solutions, or dimensional analysis where appropriate

        Compare with experimental results:  

                                    Wind tunnel and static testing of various battery/motor/propeller configurations

                                    X-Plane

Students Involved:                 

                                    Mark Birney, Caleb Branscome, Travis Danner, Tom Ender, Andrew Frits, Holger Pfaender, 

                                    Colin Pouchet, Jenni Ritchie, Eric Upton, Marie White

Motivation:             

The goal of the AIAA Design-Build-Fly competition is to design, build, and demonstrate the flight capabilities of an unmanned, electric powered, radio controlled aircraft.  An electric motor sizing tool would be very useful in the performance, prediction, and design of the radio controlled aircraft.  

Task Definition:  

  • Create mathematical models of the entire propulsive configuration

    • Propeller model

    • Motor model

    • Battery model

    • Combination of propeller/motor models

    • Fully integrated propulsion module

  • Compare models with test data

    • Experimentation

      • Static testing of several propeller/motor/battery configurations

    • X-Plane

      • Experimentation using an aircraft simulation tool

Project Results:

  • Completion of simple, standalone models for motors, propellers, and batteries
  • Propulsive elements were integrated into a single model
  • Significant experimental data was collected
  • Model Results were validated against experimental data
  • Evaluation and selection of low Reynolds number airfoils
  • Integration of results into X-Plane simulation for use by the DBF team
 

Future Work:

  • Wind tunnel experimentation
    • Verify propeller non-dimensionalization with velocity
    • Validate propeller model with forward velocity
  • Motor torque testing
    • Allow for better calibration of motor model
  • Fully Integrated Testing
    • Test battery + motor + propeller in wind tunnel
    • Allow for verification of fully integrated model
  • Integrate propulsive models with X-Plane
    • Optimize propulsion system with aerodynamics
  • Build an aircraft and compare the results!

 

  Analytical Work

 

  Airfoil Aerodynamics (Best viewed with IE5 or above)

 

  Momentum Theory (Best viewed with IE5 or above)

 

  Blade Element Theory (Best viewed with IE5 or above)

 

  Thrust and Power Coefficients - Confirmation of Mathematical Models (Best viewed with IE5 or above)

 

  DC Motor Analysis

 

  Experimental Work

 

  Propeller Analysis

 

  Battery Analysis - Analytical and Experimental Work

 

  Static Thrust Tests

 

  Wind Tunnel Tests

 

  X-Plane Analysis

 

  2003 Rules and Vehicle Design

 

Acknowlegments:  Dr. John McCuan, Adam Broughton, ASDL, DBF